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What is overhead bare cable?

Jul 23, 2026

What is an overhead bare cable?

Definition of overhead bar cable

Without any insulation sheath, it is directly installed outdoors on power poles and towers, mainly used for high-voltage/ultra-high voltage overhead transmission lines.

info-600-600

Classification of overhead bar cables

Abbreviation

Full name

Structure Overview

Typical application scenarios

ACSR

Aluminum Conductor Steel Reinforced

Outer aluminum strand (conductive)+central steel core (capable of withstanding tension)

High voltage transmission mainline, the most mainstream in domestic power grid and overseas transmission and distribution; 10kV~500kV overhead power line

AAAC

All Aluminum Alloy Conductor

All made of aluminum alloy single wire twisted without steel core

Medium and low voltage distribution lines, coastal corrosive environments, lightweight installation; 10~110kV

AAC

All Aluminum Conductor

Pure aluminum single wire twisted as a whole, without reinforcing core

Low voltage short distance distribution and rural power grid branch lines; Low voltage ≤ 35kV, small span lines

GS/GW

Galvanized Steel Strand

All hot-dip galvanized steel wires are twisted together and non-conductive (rarely used for current carrying)

Lightning protection grounding wire, tower stay wire, and optical cable support (OPGW skeleton) do not transmit electrical energy

 

ACSR steel cored aluminum stranded wire

Aluminum: Conductive (Aluminum has excellent conductivity and is lightweight)

Steel core: only capable of withstanding mechanical tensile force

Advantages and disadvantages: The best balance of conductivity and mechanical strength, the highest cost-effectiveness, and the universal disadvantage of the global power grid: electrochemical corrosion exists on the steel aluminum contact surface, and the service life is shortened in highly corrosive coastal environments

Voltage used: 10kV, 35kV, 110kV, 220kV, 500kV high-voltage overhead main lines

 

AAC all aluminum stranded wire

The entire aluminum wire has no steel core

Advantages: Low price;

Disadvantages: Low tensile strength, unable to be installed over large spans. Suitable for low voltage short distance rural power grids, urban 10kV branch lines, and small span distribution lines

Not suitable for mountainous areas and large-span power transmission across rivers

 

AAAC aluminum alloy stranded wire

The overall use of aluminum magnesium silicon alloy wire, without steel core compared to ordinary pure aluminum (AAC): higher tensile strength, stronger corrosion resistance compared to ACSR: smaller self weight, no steel aluminum electrochemical corrosion

Core scenario: Coastal and industrial areas with severe corrosion

 

Galvanized Steel Strand

Almost not used as a current carrying wire! Unable to transmit electricity, extremely poor conductivity, relying solely on metal strength for stress

Purpose: ① Overhead ground wire (lightning protection wire) at the top of transmission towers ② Tension pull wire for power poles and iron towers

Special: The OPGW fiber optic composite ground wire consists of steel strands and optical fibers inside.

 

Model

Tensile strength

Corrosion resistance

Cost

Recommended scenarios

ACSR

★★★★★

★★★☆☆

moderate

Long distance, large span, main high-voltage transmission

AAAC

★★★★☆

★★★★★

Relatively high

Coastal and chemical plant corrosive environment, medium voltage distribution

AAC

★★☆☆☆

★★★☆☆

Minimum

Short distance low-voltage branch lines, budget limited small-scale projects

Galvanized Steel Strand

★★★★★

★★★☆☆

Low

Ground wires and cables are prohibited from being used for power transmission

info-800-600

 

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