What Is TPE Hardness?
One big advantage of TPE cable is: hardness can be adjusted. The same material can be made very soft or very hard
Hardness is measured in Shore A and Shore D.
Shore A: For soft materials (higher number = harder)
Shore D: For hard materials (higher number = harder)
Level 1: Extra Soft (Shore A 40-60)
How it feels:
- Squeezes flat easily
- Can be tied into a knot
- Like cooked noodles
|
Application |
Reason |
|
Earphone cables |
Comfortable, tangle-free |
|
Medical device cables |
Soft and safe for skin |
|
Wearable devices |
Skin-friendly |
Level 2: Medium (Shore A 70-85)
How it feels:
- Bounces back when pressed
- Won't flatten, but bends easily
- Like a car tire
|
Application |
Reason |
|
Phone charging cables |
Good daily feel |
|
Power tool cables |
Wear-resistant, easy to store |
|
General industrial cables |
Balances softness and strength |
Level 3: Hard (Shore A 90+ or Shore D)
How it feels:
- Almost no squeeze
- Very straight, hard to bend
- Like a chopstick or toothbrush handle
|
Application |
Reason |
|
Industrial plugs |
Holds shape |
|
Cable outer protective sleeves |
Impact and crush resistant |
|
Connector housings |
Replaces hard plastic |
Common Mistakes
❌ Mistake 1: Softer is always better
No. TPE that is too soft has poor abrasion resistance. It will tear after dragging on the ground a few times.
✅ Truth: Hardness depends on the application. Earphones need soft. Construction cables cannot be too soft.
❌ Mistake 2: Same hardness means same material
Shore A 70 from different manufacturers can feel completely different (some more elastic, some stickier).
✅ Truth: Don't just read the number – get a sample and feel it yourself.
❌ Mistake 3: Harder TPE is more expensive
Hardness has no direct relationship with price. Expensive TPE usually means special formulas for flame retardancy, oil resistance, or low-temperature performance.
✅ Truth: Price depends on the formula, not the hardness.

Need Samples? Contact Us
We manufacture TPE cables for over 10 years. Hardness range: Shore A 40 to Shore D 60. Custom colors, flame retardant grades, and oil resistance grades are available.
Email:linda@welldecable.com
WhatsApp:8613938400126






