26AWG Flexible Helical Cable - Customer Case Application
A leading handheld test instrument manufacturer approached us, struggling with frequent cable failures often caused by continuous stretching, bending, and operator movement.
Their existing straight cables were bulky, prone to tangling, and frequently experienced internal conductor breakage after months of intensive use.
To address these issues, we recommended our 26AWG flexible spiral cable, specifically designed for dynamic and high intensity motion environments.
The customer needed a coiled cable that could:
- withstand repeated stretching and contraction
- maintain stable low-voltage signal transmission with the spiral wire
- reduce cable clutter around the operator
- provide long-term durability without frequent replacements
We offer a customized 26AWG flexible spiral cable with the following structure:
- Bare copper conductor for reliable conductivity
- PVC insulation for clear signal isolation
- A robust and durable PUR outer sheath, resistant to abrasion, oil, and mechanical stress
- A highly flexible spiral structure for easy expansion and contraction
This design allows the cable to withstand high-frequency vibrations while minimizing wear and maintaining excellent flexibility.
Customer Feedback After Using Spiral Cable:
After integrating the 26AWG flexible spiral cable into their handheld tester, the customer reported:
- This spiral cable boasts a 60% longer lifespan than his previous purchases.
- After extensive bending cycle testing, the flexible coiled cable exhibited zero conductor breakage.
- Improved cable manageability and a better user experience
- Reduced downtime and replacement costs in daily production
- Improved product reliability, contributing to more positive customer feedback
Reasons the customer chose this spiral cable:
- Lightweight and easy to route in compact equipment
- High durability and excellent flexibility
- Suitable for low-voltage signal and control lines with stable performance
| Item | Details |
|---|---|
| Conductor | Bare Copper |
| Number of Cores | 6 core |
| Insulation Material | PVC |
| Insulation Diameter | 0.97 mm |
| Jacket Material | PUR |
| Outer Jacket Diameter | 3.87 mm |
| Natural Length | 32 cm |
| Tail Lengths | L1: 7 cm / L2: 7 cm |
| Working Length | 128 cm |
| Coil Outer Diameter | 16.5 mm |
| Shielding | None |
| AWG | 26 AWG (0.12 mm²) |
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