Customized industrial wiring harness is a set of "wire combination packages" specially designed according to your equipment or usage scenario. It is not a universal standard component on the market, but is tailor-made according to the current size, installation space, and usage environment you need, from wires, connectors, terminals to protective materials.
Core Component
- Cable and conductor: Select conductor materials such as copper and aluminum, as well as insulation layer materials (PVC, XLPE, fluoroplastic, etc.) according to transmission requirements (power/signal) to ensure conductivity and environmental adaptability.
- Connectors and terminals: including plug-in, ring, fork and other types of terminals, as well as waterproof and vibration resistant industrial grade connectors, to ensure stable connections.
- Protective materials: such as nylon braided mesh tubes, heat shrink tubing, PVC sleeves, etc., used for wear resistance, insulation, stain resistance, and wire harness organization.
- Identification and labeling: Through color coding, heat shrink identification tubes, and other methods, the circuit functions are clearly distinguished for easy maintenance and troubleshooting in the later stage.
The advantages of customized wiring harness:
- Simplified installation: Wiring is simpler, no need to slowly connect wires one by one, installation is faster, and labor costs are also lower.
- Improve reliability: less prone to problems such as loose joints, short circuits, and chaotic signals, resulting in fewer equipment failures and shutdowns.
- Optimize space utilization: It fits snugly into the compact space inside the device, does not take up space, and has a more reasonable layout.
- Enhanced protection capability: able to withstand harsh working conditions such as vibration, humidity, chemical corrosion, high temperature and low temperature, making the circuit more durable.
Parameter
|
parameter |
Specifications |
|
Rated Voltage |
600V |
|
Rated Temperature |
125℃ |
|
Conductor Material |
Tinned Copper |
|
Insulation Material |
XLPE/EPDM |
|
Jacket Material |
Braided Nylon + Heat Shrink Tube |
|
Terminals |
Ring terminals, crimp pins (customizable) |
|
Application |
Industrial automation, new energy, medical equipment |
Classification
|
Type |
Core Features |
Typical Application Scenarios |
|
Industrial automation wiring harness |
Anti-interference, high reliability, multi-signal transmission |
PLC, frequency converter, sensor, robot, production line control |
|
New energy wiring harness |
High temperature resistance, high voltage, high current, flame retardant |
Photovoltaic inverter, energy storage cabinet, charging pile, power battery pack |
|
Engineering machinery wiring harness |
Resistant to vibration, waterproof and dustproof, anti-aging |
Excavators, cranes, loaders, mining machinery |
|
Medical equipment wiring harness |
Halogen-free, low smoke, high biocompatibility, precision |
Monitor, surgical equipment, imaging equipment |
|
Rail transit wiring harness |
Fireproof, anti-electromagnetic interference, and strong weather resistance |
Control and power systems for high-speed rail, subway, and light rail |
|
Aviation and aerospace wiring harness |
Ultra-lightweight, high temperature resistant, high reliability, radiation resistant |
Internal wiring of aircraft, satellites, and rockets |
Hot Tags: customized industrial wiring harness, China, suppliers, manufacturers, factory, wholesale, price, in stock, price list, made in China
Skype: verdecable